Instructors of the Operations and Global Supply Chain Management course within Butler University’s Andre B. Lacy School of Business realized no PowerPoint presentation could compete with sending students out to explore 300,000 square feet of industry.

The goal of the class is to expose Business students to operations concepts by giving them opportunities to tour the facilities of companies and soak up the knowledge of professionals first hand at their workplace.

Led by Assistant Professor Janaina Siegler and Faculty Lecturer Matthew Caito, the class has taken students on site visits of companies all over Indiana. These trips help students understand concepts of distribution, profit maximization, and waste minimization. They also help students see what life is like inside some of top corporations by giving them a behind-the-scenes look at what makes these businesses truly function.

Business students walk in the huge IU Health Distribution Center warehouse in Plainfield, Indiana.

A recent visit to the Indiana University Health Distribution Center in Plainfield, Indiana, found Caden Castellon and some classmates in a warehouse of the 300,000-square-foot facility, where medical supplies are prepared for shipment to 17 Indiana hospitals. From hospital beds to tongue depressors, the supplies were organized on palettes, conveyor belts, and bins, all of which were moved around by robots the size of Butler Blue III. Shelving soared at least two stories tall, and the facility was cooled by ceiling fans larger than helicopter blades.

“Actually going to the site and seeing how things work is always eye-opening,” says Castellon, a junior studying Finance. “It just broadens the picture of business.”

By the end of the semester, the students will have seen how seven different companies organize their logistics with the ultimate goal of saving time, labor, and money.

Whether Finance, Marketing, or Accounting majors, all Business students take the Operations and Global Supply Chain Management course.

“Marketing people find the money, the finance people count the money, and it’s up to operations people to save the money,” Caito says. “This is an easy class to get engaged with because so much of it is experiential.”

Before the students toured the facility, Derrick Williams, Executive Director of Supply Chain Logistics for IU Health, explained how investing in a distribution center has saved millions of dollars in just two years by consolidating operations in a one-stop-shop. The facility’s AutoStore robots help keep things organized, making the most of available technology. Students were able to see that efficiency first-hand.

“I personally love having the opportunity to go out and visit somewhere like this,” says Ben Greenblatt, a junior studying Finance. “It gives you a lot of new information that I had no idea about.” 

Finance junior Caden Castellon watches IU Health’s AutoStore robots prepare hospital shipments. 

Opportunities everywhere

Like the clockwork of a well-run facility, Caito says students start seeing operations and supply chain management concepts everywhere they go. They see why certain products are placed along the perimeter of the grocery store (consumers tend to buy more from those areas) or how concession stands at Indiana Pacers games are staffed to meet fans’ hunger and thirst demands.

“After they go to the tours, they’ll come back impressed at all the details that have to happen in order to be successful,” Caito says. “It makes sense, and I hope in five, 10, 15 years, a student can reflect back on the class and say, ‘that’s where I learned where theory is important, but also that doing things that makes sense is really important—anticipating what the needs are going to be.’”

The variety of companies that have partnered with the course are diverse in product, service, and size. Tours of Sun King Brewery had to be divided up to fit all of the students interested in how the popular Indianapolis brewer makes its beers and ships bottles, cans, and kegs all over Indiana. A visit to the UPS World Port started at 11:00 PM on October 4 and extended into the early morning of October 5, when the airport was at its busiest.

Other Indiana visits this fall have included the Amazon Fulfillment Center in Jeffersonville, Subaru Indiana Automotive in Lafayette, and Cummins in Columbus.

Join the club

The course’s popularity has led to the formation of the Butler Global Supply Chain Club. The student-run organization’s meetings often consist of case studies, guest speakers, and networking opportunities. 

Club President Tim Evely took Operations and Global Supply Chain Management a year ago. The experience inspired him to lead the club, which allows members to take Caito and Siegler’s class tours without being enrolled in the class. 

“Supply chain is applicable everywhere, in any business,” says Evely, a senior majoring in Finance and Accounting. “In any decision-making process, supply chain opportunities must be considered.”

Evely’s class also visited sites around the Hoosier State. A tour of the Toyota Industrial Equipment Manufacturing plant in Columbus, Indiana, was especially impactful. Like the IU Health Distribution Center, the sheer size of the Toyota facility astounded Evely and his classmates. They encountered a complex that measured 10 football fields long, which would take a full hour to walk around. Watching the assembly line in action and getting to see a finished product was something he could not have experienced in the classroom.

“We got to see what we’re working on in school translate in the industry,” Evely says. “It’s a good feeling to get out of the classroom and see the real-world applications.”

Upcoming Operations and Supply Chain Management events

  • III International Symposium on Supply Chain 4.0, October 24-28, Lacy School of Business Building
  • Guest speakers Clay Robinson, Co-Founder and CEO of Sun King Brewing Company, and Cameron Panther of Celadon Logistics will discuss entrepreneurship, distribution, and manufacturing processes from 5:00–7:00 PM November 7 at the new building for the Lacy School of Business.

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